Custom LED Lighting Solutions & Bespoke Assembly

Penn Elcom's dedicated LED lighting team designs, assembles and supplies custom LED lighting solutions for projects of every scale, from a single room installation to a complex, multi-zone architectural scheme spanning thousands of individual components.

Based at our specialist workshop in Hastings, UK, our LED team works directly with electricians, lighting designers, architects, joinery contractors and installers to deliver complete bespoke lighting packages that are engineered to your exact specification and arrive on site ready to install — no additional cutting, wiring or guesswork required. Our global distribution network allows for custom LED projects to be shipped worldwide.

Whether you are lighting a listed heritage building, a contemporary hotel interior, a retail environment, a residential project or a large-scale public space, Penn Elcom has the expertise, the products and the assembly capability to deliver a professional result, on time and to budget.

We go beyond simply supplying LED components. Our in-house assembly service means that every element of your lighting scheme can be prepared, tested and kitted before it ever reaches your site. This significantly reduces installation time, minimizes waste and ensures a consistent, professional finish throughout.

Our custom LED assembly service includes:

• Bespoke cutting of LED tape and aluminum extrusion profiles to your exact dimensions
• Pre-wiring and termination of all LED runs, ready for direct connection on site
• Custom labeling of every unit for fast, error-free installation by your electrician or installer
• Supply of LED drivers and lighting control components- including drivers and dimmers for DALI, Casambi, 1-10V, mains dimming, DMX and switched protocols 
• Full pre-shipment testing of all assembled components before leaving our workshop
• Complete installation kits delivered in one shipment: tape, profiles, drivers, connectors and accessories
• Specification support from our LED specialists from initial brief through to final component selection

Key benefit: 'Ready to Install' delivery

Every custom LED order we assemble is delivered pre-cut, pre-wired and labeled so that your installation team can work efficiently without modification on site. This approach was central to the success of our Lanier Theological Library project, where over 1,000 individual bespoke LED units were delivered ready to install, enabling the joinery and electrical teams to complete the build on schedule.

We supply and assemble LED lighting systems built around premium components from leading manufacturers, including fossLED, Lunatone and Inventronics (formerly Osram). Penn Elcom are a certified Sales Partner for Inventronics, we work together to drive and support specifications. We hold a wide range of Inventronics stock in our UK warehouse.

Our LED product range includes:

• Flexible LED strip and tape — available in a wide range of color temperatures, lumen outputs, CRI ratings and IP ratings for indoor and outdoor use
• Aluminum LED extrusion profiles — surface-mount, recessed, corner, joinery, mini and suspended profiles to suit any architectural detail
• LED diffusers and covers — for glare-free, dot-free illumination with a clean professional finish
• LED drivers and power supplies — constant current and constant voltage, dimmable options including DALI, mains dimmable, Casambi, DMX and 1-10V
• LED controllers — for color temperature tuning, dimming, scene setting and remote control
• Connectors, accessories and mounting hardware — everything needed for a complete, professional installation

Our custom LED lighting and assembly services are used across a wide range of environments and industries. We have experience delivering projects for:

Our LED team has delivered bespoke custom lighting solutions for a diverse range of projects. Here are some recent highlights:

Lanier Theological Library, Yarnton Manor, Oxford, UK

Penn Elcom designed and supplied a comprehensive custom LED lighting system for the prestigious Lanier Theological Library — a world-class theological resource housed within a beautifully restored 17th-century tithe barn at the historic Yarnton Manor in Oxford, UK.

The ancient barn's architectural heritage demanded a highly specialised lighting approach: one that preserved the building's historical integrity while delivering optimal illumination for a working library. Working closely with the project's lead electrician and joinery contractor, our team designed a tailored LED system integrated into the library's extensive custom shelving.

To meet the installation's exacting requirements, we assembled over 1,000 bespoke lengths of premium LED tape and aluminum extrusion - every single unit pre-cut, pre-wired, individually labeled and delivered 'ready to install'. This streamlined the on-site workflow for both the joinery and electrical teams, allowing the build to be completed without delays or modifications on site.

IO House, London, UK

A contemporary LED lighting installation for IO House, an award-winning 2,000 sqm contemporary residence in North London, showcasing our team's ability to specify and deliver tailored, high-quality lighting solutions for modern commercial and architectural interior environments.

This seven-bedroom property seamlessly blends sophisticated architecture with playful, cutting-edge technology, featuring over 20,000 individually controllable LEDs. Penn Elcom supplied LED tape, aluminum profiles, drivers, and accessories for key areas, resulting in an extraordinary family home that transforms at the touch of a button - from a calm, refined oasis into a multi-sensory experience.

The Source BMX & Skate Park, Hastings, UK

Penn Elcom designed and supplied the LED lighting scheme for the retail areas of The Source — a £1.25 million BMX and skate park in Hastings, UK, built on the historic site of the White Rock swimming baths. Our lighting specialists created a scheme that balanced eye-catching, high-CRI display cabinet illumination with effective and appropriate general lighting for the large open retail environment.

• In-house LED specialists with decades of experience across architectural, heritage, retail, residential and commercial projects
• Full assembly service - not just supply. We cut, wire, label and test everything before it leaves our workshop
• 'Ready to install' delivery reduces on-site labour time and the risk of installation errors
• Proven capability on large-scale projects requiring hundreds or thousands of individual bespoke units
• Premium components from trusted brands including fossLED, Inventronics and Lunatone
• Specialists in heritage and architectural projects where precision, preservation and sensitivity are essential
• Combined LED lighting, cable assembly and metalworking expertise 
• Part of Penn Elcom, a global manufacturer with over 50 years of engineering expertise and a 6,000+ product catalogue

Q: Do you just supply LED products, or do you assemble them too?
A: We do both. In addition to supplying a full range of LED strips, profiles, drivers and accessories, our in-house team can cut, wire, label and test complete custom lighting kits to your specification - delivered ready to install.

Q: What information do you need to provide a quote for a custom LED project?
A: The more detail you can give us, the better, but we're happy to work from initial briefs or sketches. Useful information includes: the type of space, the application (e.g. shelf lighting, cove lighting, display cabinets), Architectural drawings, approximate linear meters required, preferred color temperature, any dimming requirements, and whether you need IP-rated products. Contact our LED team and we'll guide you through the rest: [email protected]

Q: Can you work with heritage or listed buildings?
A: Yes — we have significant experience delivering sympathetic LED lighting solutions for heritage and listed environments, where preserving architectural integrity is as important as delivering effective illumination. Our Lanier Theological Library project at Yarnton Manor is a recent example.

Q: Do you offer DALI or smart lighting compatibility?
A: Yes. We can specify, supply and configure LED drivers and controllers compatible with DALI, Mains dimming, DMX, Casambi and 1-10V dimming protocols. Our team can advise on the best approach for your project requirements.

Q: What brands of LED products do you stock and assemble?
A: We work with premium brands including fossLED, Lunatone and Inventronics (formerly Osram). Our team will recommend the most appropriate products based on the requirements of your specific project. We are also a Certified Sales Partner for Inventronics.

Q: Can you handle large-scale projects with hundreds or thousands of individual LED units?
A: Absolutely. Our Lanier Theological Library project involved the assembly of over 1,000 individual bespoke LED units. Our workshop is fully equipped for high-volume custom assembly work.

Q: What are your lead times for LED assembly?
A: Lead times will vary depending on each project depending on assembly work required, products used and number of total units. Contact our LED team today to discuss your exact requirements. 

Whether you have a full lighting specification or are just at the early stages of a project, our LED team is ready to help. Get in touch today to discuss your requirements and we'll put together a tailored solution and quotation.